Process Boiler Tubes (Industra Test Rig) Case Study
Boiler Industry Solutions
We provide refractory materials, assemblies, and high-emissivity coatings engineered for boilers across industrial, utility, and waste heat systems. Our solutions support fuel flexibility, thermal efficiency, and cycle reliability in even the most demanding steam environments.
Material Sales – Boilers
Reliable Refractories for Steam-Driven Environments
We supply castables, plastics, and brick designed for boiler tubes, walls, burner tiles, and expansion joints. Materials are selected to withstand thermal shock, gas flow abrasion, and alkali exposure, which are common in steam generation systems.
- Dense and insulating castables
- Plastic refractories and patching mixes
- High-alumina and fireclay brick
- Ceramic fiber blankets and boards
- Expansion and gasketing materials
Why Choose Us:
- Stocked for water-tube, fire-tube, and HRSG systems
- Fast turnaround for outages and scheduled turnarounds
- Products selected for thermal endurance and erosion resistance
Fabrication – Boilers
Prebuilt Refractory for Boiler Walls, Doors, and Burners
We fabricate custom refractory assemblies for boiler doors, burner tiles, and wall panels to reduce downtime and deliver high thermal durability under cycling loads.
- Burner tile assemblies and inserts
- Access and inspection port linings
- Refractory doors and seals
- Floor blocks and expansion joints
Benefits:
- Precision fit for faster installations
- Ready-to-install components for field efficiency
- Withstands thermal cycling and gas stream turbulence
Emisshield – Boilers
Increase Heat Transfer in Radiant Boiler Sections
Emisshield high-emissivity coatings increase radiant heat transfer across boiler linings, helping reduce fuel use and improve wall temperature uniformity.
- Waterwall linings and burner zones
- Fireboxes and radiant sections
- Secondary combustion and duct walls
Performance Gains:
- Improved radiant absorption and thermal output
- Reduced fuel input for the same steam rate
- Longer refractory life and more stable temperatures
Precast – Boilers
Pre-Fired Shapes Built for Steam Plant Durability
Our precast components deliver dimensional control and quick changeouts—ideal for boiler floor systems, burner surrounds, and inspection points.
- Burner tiles and floor blocks
- Door plugs and arch blocks
- Transition joints and wall panels
- Precast refractory access modules
Why Precast Works:
- Speeds up repair and replacement
- Enhances repeatability and thermal consistency
- Built to handle combustion shock and soot abrasion
Thermography – Boilers
Identify Hot Spots and Energy Loss Before They Escalate
We use thermal imaging to assess boiler walls, burners, and duct systems, detecting lining failures and insulation losses that compromise efficiency or pose safety risks.
- Boiler shell and radiant walls
- Expansion zones and burner tiles
- Ducts, stacks, and HRSG liners
Advantages:
- Predicts reline needs before failure
- Improves energy efficiency and steam yield
- Supports safer, data-driven maintenance
