Ethanol Industry Solutions
We support ethanol production facilities with refractory systems for boilers, dryer lines, and burner assemblies. Our materials, coatings, and custom components help maintain thermal efficiency, reduce emissions, and extend equipment life across drying, combustion, and waste heat recovery systems.
Material Sales – Ethanol
Refractories for Thermal and Chemical Stability in Dryers and Boilers
We provide refractory materials designed to resist thermal cycling, abrasive dust, and alkali carryover—critical for ethanol dryers, burner tiles, and steam-generating systems.
- Dense and insulating firebrick
- Low-cement castables and plastic mixes
- Fiber blankets, boards, and modules
- Alkali-resistant mortars and patching compounds
- High-alumina and silicon carbide blends
Why Choose Us:
- Rated for rotary dryers and high-output boiler zones
- Stocked for rapid response to wear or breakdowns
- Field-tested for ethanol production conditions
Emisshield – Ethanol
Reduce Fuel Demand and Improve Dryer Efficiency
Emisshield coatings increase radiant heat absorption in boiler walls, dryer tubes, and combustion systems, helping to reduce energy input and stabilize temperatures across drying and heating operations.
- Steam boiler radiant walls
- Rotary dryer linings
- Combustion chamber and burner zones
Performance Gains:
- Less fuel is required for target temperatures
- More uniform drying and heat flow
- Lower dross formation and improved combustion efficiency
Fabrication – Ethanol
Custom Components for Boilers, Dryer Lines, and Burner Assemblies
We fabricate refractory assemblies designed to reduce field install time and withstand dust-laden, high-velocity gas streams.
- Burner blocks and dryer tiles
- Door assemblies and inspection ports
- Expansion joints and transition blocks
- Custom flue and duct inserts
Benefits:
- Improved fit and sealing in high-dust systems
- Built to withstand mechanical and thermal cycling
- Reduces field labor and maintenance exposure
Boiler Doors – Ethanol
Engineered Doors Built to Withstand Steam, Soot, and Pressure
Our boiler doors feature precast linings and fabricated hardware to handle cyclic steam loads and flue gas turbulence in ethanol plant boilers.
- Swing, plug, and inspection doors
- Precast liners for door tiles
- Door face seals and anchoring systems
- Replaceable door tiles
Why It Works:
- Engineered for thermal cycling and positive sealing
- Minimizes energy loss through high-use access points
- Supports safer, faster inspections and repairs
Precast – Ethanol
High-Durability Shapes for Dryers and Steam Systems
Precast shapes for burner surrounds, door assemblies, and structural linings are designed to withstand thermal shock and mechanical wear, providing repeatable performance in high-dust and high-moisture environments.
- Burner tiles and floor segments
- Door jambs and flue linings
- Dryer access panels and transition joints
- Boiler block inserts
Why Precast Works:
- Minimizes installation time and labor costs
- Maintains dimensional accuracy and thermal alignment
- Resists abrasion from fibrous, particulate-laden flows
Burner Tile – Ethanol
Preformed Burner Blocks for Clean, Consistent Flame Zones
We engineer and supply burner tiles for ethanol plant combustion chambers—designed for smooth flow, efficient combustion, and thermal shock resistance.
- Round, square, and custom geometries
- Pre-fired and ready-to-install
- Anchoring and alignment systems included
Benefits:
- Optimized flame shaping and retention
- Built for repeated heat-up and cool-down cycles
- Extends burner and refractory service life
Boiler Plugs – Ethanol
Quick-Change Solutions for Inspection Port Sealing
We manufacture boiler plugs and port covers that help ethanol facilities maintain pressure integrity while allowing for safe inspection and service access.
- Precast plugs and flue blocks
- Standard and custom diameters
- Thermal shock-resistant linings
Advantages:
- Easy replacement and secure fit
- Withstands repeated cycling and soot exposure
- In-stock or fabricated to spec
Thermography – Ethanol
Infrared Imaging for Boilers, Dryers, and Heat Recovery Systems
We utilize thermal imaging to identify lining failures, insulation gaps, and hot spots in boilers, ducts, and dryer systems, thereby improving uptime and fuel efficiency.
- Steam generator walls and ports
- Rotary dryer shells and inlets
- Ducting and expansion joints
Advantages:
- Supports predictive maintenance and energy audits
- Reduces emissions risks and unplanned downtime
- Validates reline quality and heat uniformity
