Fabrication – Power

Engineered refractory assemblies built to perform in high-temperature, high-demand power systems.

Custom Refractory Fabrication for Boiler and Burner Applications

We offer turnkey fabrication of refractory blocks, burner doors, access port seals, and other critical assemblies for power facilities. Designs are engineered to resist thermal cycling, slag attack, and mechanical stress, ensuring reliable performance and fast install turnaround.

Applications Include:

  • Access port blocks and burner blocks
  • Sealing assemblies and floor protection
  • Transition duct components
  • Monolithic backup insulation and anchor systems

Why It Matters:

  • Improves system fit and thermal alignment
  • Reduces installation time
  • Supports scheduled shutdown efficiency
Fabrication Service

Material Sales – Power

Stocked refractory materials ready for fast delivery and long-term performance in power generation environments.

Reliable Refractory Supply for Demanding Thermal Environments

We support power plants with high-quality refractory materials engineered to withstand thermal shock, abrasion, and corrosion. Our inventory is designed to meet the needs of boilers, burners, ducts, and heat recovery systems—reducing lead times and improving reliability.

Available Materials:

  • Dense and insulating firebrick
  • Low-cement and insulating castables
  • Gunning mixes and bonding agents
  • Ceramic fiber blanket, board, and modules
  • High-alumina and silicon carbide shapes

Advantages:

  • On-hand inventory for rapid fulfillment
  • Materials specified for utility and industrial power systems
  • Technical guidance on material selection
Material Sales Service

Emisshield – Power

Enhance thermal efficiency and reduce emissions with high-emissivity coatings backed by NASA innovation.

NASA-Developed Coating Technology for Superior Radiant Heat Transfer

Emisshield coatings increase radiant heat transfer and durability of internal surfaces in power boilers, HRSGs, and combustion zones. By reducing fuel consumption and refractory degradation, Emisshield helps extend operational uptime and reduce energy costs.

Performance Benefits:

  • Enhances radiant absorption in combustion zones
  • Lowers metal and refractory surface temperatures
  • Reduces fuel usage and heat-up time
  • Protects both refractory and metallic components

Best Used In:

  • Boiler tubes
  • Burner throats
  • Heat recovery ducts and sidewalls
Emisshield Service Logo

Precast – Power

Precision-formed refractory shapes that reduce installation time and stand up to thermal cycling in power applications.

Engineered Precast Refractory Shapes Built for Power Generation

Precast refractory shapes are cast and cured off-site, which improves consistency and reduces on-site labor. Used in burner blocks, access seals, floor tiles, and more, these components deliver durable performance under high-load, high-temperature conditions.

Common Applications:

  • Burner tiles and arches
  • Sootblower port blocks
  • Access port and floor blocks
  • Ash handling chutes and boiler inlets

Why It Works:

  • Speeds up installation
  • Reduces site curing variability
  • Allows for engineered geometry and custom anchor systems
Precast Service

Thermography – Power

See through the insulation and identify issues before they become outages.

Thermal Diagnostics That Prevent Downtime

Infrared thermography services identify heat loss, refractory degradation, and system inefficiencies before they impact operations. Used across boilers, ducts, and stacks, thermal inspections help power plants maintain consistent performance and avoid unexpected shutdowns.

Inspection Targets:

  • Boilers and heat recovery units
  • Burner ports and seals
  • Expansion joints and stack linings
  • Transition ducts and insulation systems

Benefits:

  • Uncovers hidden hot spots and wear zones
  • Supports proactive maintenance planning
  • Reduces energy loss and emergency repairs
Thermography Service